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  • JUKI JM-20 Hybrid Placement Machine
JUKI JM-20 Hybrid Placement Machine

JUKI JM-20 Hybrid Placement Machine

  • Max PCB:410×560mm
  • Component Size:0603~50mm
  • Place Speed:15,500 CPH
  • Laser recognition ±0.05mm(3σ)
  • Product description: JUKI JM-20 Multi Task Platform Hybrid Placement Machine, Max PCB:410×560mm, Component Size:0603~50mm, Place Speed:15,500 CPH, Laser recognition: ±0.05mm(3σ)
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JUKI JM-20 Hybrid Placement Machine

Machine Details:


Despite the popularity of SMD installations, TNT components (such as lead capacitors, connectors, resistors, diodes) remain in almost every direction of electronics in many directions. In many companies, these components are installed after manually installing printed circuit boards. This requires high-quality installers. However, the quality of the products received is often low and unstable and cannot be 100% tested, resulting in higher yields and production costs. JUKI offers a unique solution-Universal Automatic Machine Installer JM-20, which provides accurate mounting of various types of components through surface and hole mounting technology, combined with the quality and reliability of standard JUKI installers.

JM-20 expands its production capacity by installing various components: SMD components from 0402 to 50 × 50 mm; TNT components have a maximum size of 50 × 50 mm, a height of 55 mm, and a weight of up to 200 grams. The maximum pressure reaches 50N. In addition to standard vacuum nozzles for mounting components, the machine can also be equipped with special nozzles to mechanically grasp non-standard-shaped sized parts or components. The key role of the JM-20 platform concept is various types of feeders: axial and radial feeders, feeders for placers, feeders for tape and pencil boxes. The JM-20 comes standard with a laser centering system and can be equipped with an optional camera. Both methods have their advantages and opportunities.
Lasers accurately identify most components with various forms of housings and terminals. To avoid deviations when mounted on a circuit board, the same component is measured up to two times, not only the body but also the terminals, depending on its shape. This is most important for hopper feeders, because using this type of feeder does not always allow clear positioning of the rotation angle.
The laser measures the pins on the horizontal plane and allows you to determine their exact location. In addition, it identifies bent terminals or pins that are not at right angles to the component housing, and the machine will accurately fix its pins in the holes after making the necessary adjustments. If in this case a conventional / traditional camera "looks" at the component from below, then in a given case, accurate measurement of the lead edge will not be possible: the pin distribution will be determined incorrectly, and such a component will not Will be accurately installed in the hole.
If the component cannot “seat” in the hole due to inaccurate terminal width and hole diameter tolerances, the installation process will stop when the allowable limit of the set force is exceeded. This is the second guarantee that the component is not damaged. The new video recognition system compares multiple images output by components made at different heights. With the selected combination of images, distortion and light reflections are eliminated, resulting in more accurate measurements and therefore-accurate alignment.
Therefore, JM-20 automatic machine is an effective universal tool for achieving reliable automated process pin mounting, surface mounting and mounting of non-standard components with complex shapes.

Higher quality and labor savings by automating manual insertion.
Advanced model for larger/heavier components and larger boards

Laser sensor for lead detection

Wide variety of feeder types
( Feeders can be customized for specific components )
Lead 90 degree bend function
Lead Correction Unit

Multi Task Platform JM-20

L-size board

XL-size board

Board Size

Single Clamp

410×360mm

410×560mm

Double Clamp

800×360mm

800×560mm

PCB Weight

max.4kg

Component Height

28mm

55mm

Component Size

Laser recognition

060350mm

Vision recognition*1

54mm view camera

3mm50mm

27mm view camera

100524mm

Insertion Speed

Vacuum (JUKI Condition*2

0.8 sec/parts*3*4

Placement Speed(SMT)

Chip (Optimal

15,500 CPH*3*4

IC

4,200CPH*3*4

Placement Accuracy(SMT)

Laser recognition

±0.05mm

Vision recognition*1

±0.04mm

*1 Optional specification.
*2 Under JUKI condition
(Component type: aluminum electrolytic capacitor (φ8), Supply device: MRF-S x 2; Two points simultaneous pick x 3 times/cycle (6 nozzles), Axis speed: Default value for component type "Insertion component" "INS electrolytic capacitor (JM-20 only)".
*3 Excludes time for PWB conveyance and mark recognition.
*4 For component height 28mm.

Keywords:

Insert Plug-in machine, Offline Insert Plug-in machine, Inline Insert Plug-in machine, Vertical Plug-in machine, Horizontal Plug-in machine, Heterotypic Plug-in machine.

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FAQ
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
b If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible )
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5) Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price !; Best shipping !; Best service !