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  • Small Production Output DIP Insertion Line
Small Production Output DIP Insertion Line

Small Production Output DIP Insertion Line

  • SMT Assembly line
  • PCB Assembly line
  • SMT production line
  • PCB production line
  • Product description: Small Production Output DIP Insertion Line, with high capacity Wave Soldering Machine,3 insert line,
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Small Production Output DIP Insertion Line

Machine Details:


High Capacity DIP production line is using 1-2 DIP insert lines and 1 small 2 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. small capacity output. one day this small capacity DIP insertion line output is around 1000pcs (10 hour working time) 20x20cm PCB. for more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1.DIP insertion line


this dip line/dip assembly line is to insert the components on PCB or assembly CFL .
1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:
1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 2M wave soldering machine



1. Automatic conveying power system and auto synchronous board feeding functions.
2.Solder Pot peak uses frequency conversing speed adjustment which can independently control the wave height.
3.Fluxer system using transverse Japanese spray nozzle, driven by pneumatic cylinder and PLC control, accurate and reliable.
4.PLC is used to control the machine, to ensure the reliability and stability of the system.
5.Pre-heaters using Infrared heating element, heat radiated efficiently to the circuit board with fast ramp up and fully activating liquid flux.
6.Special alloy solder fingers, strengthened double v-groove.
7.Solder-motor adopts imported high frequency conversion motor with independent control, stable performance and long lifetime.
8.Pre-heater passage with modularized design, meet with environmental protection requirement, safety and convenient to cleanup.
9.Preheaters uses three independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
10.Timer startup feature for solder pot, solder melted within 90 minutes.
11.Automatic finger cleaner ensure the cleanliness of solder fingers.
12.Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.

Model No.

N250

Number of Pre-heaters

2

Pre-heater passage

800mm

Body size

1800(L)*1200(W)*1600(H)

Outside dimension

2600(L)*1200(W)*1600(H)

Weight

700KG

Total/steady consumption

11KW/4-6KW

Air supply

0.5MPa

Preheating style

Hot air

Preheater consumption

220V 5KW

Control  method

Press key +PLC Option: touch screen, PC

Range of temp. set-point

Room temperature---300ºC

Preheating time

About 10-15mins for setting 150ºC

Solder application

Lead-free / Sn-Pb

Solder pot capacity

220KG

Solder pot temperature

300ºC

Solder pot consumption

380V 6KW

Solder temp. control method

PID&SSR

Wave motor power

500W 220V

Solder melting

About 120mins for setting 250ºC

PCB  width

50-250mm

Conveyor  speed

0-1800mm/min

Conveyor  direction

L-R (R-L optional)

Conveyor Inclination

4—7 º

Flux pressure

3-5 bar

Flux capacity

3.2L

Keywords:

SMT Assembly line, PCB Assembly line, LED Production line, Automatic SMT Assembly line, Semi Automatic SMT Assembly line, JUKI SMT Assembly Line, Samsung SMT Assembly Line, Hanwha SMT Assembly Line, Panasonic SMT Assembly Line, FUJI SMT Assembly Line, Yamaha SMT Assembly Line.

QITUO SMT provide a full SMT assembly line solutions, including SMT Reflow OvenWave Soldering MachinePick and Place MachineSMT Stencil PrinterSMT AOI SPI MachineSMT Peripheral EquipmentSMT Assembly lineSMT Spare Parts  etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:+8617748683433, Skype: qismteric, Email:   sales@qismt.com
FAQ
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
b If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible )
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5) Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price !; Best shipping !; Best service !